Copeland compressor guide. 2 Product description 2.

Copeland compressor guide. 2 Product description 2.

Copeland compressor guide. ' 4-1276 CR*4 Compressor Application Considerations 4-1279 External Discharge Line Mufflers for BR Compressors 4-1280 Application Guidelines for Copeland Compliant Scroll Compressors (ZR*1 Models) 4-1281 Oil Charges for Copelametic Compressors 4-1283 Discus R-22 Envelope Extended 4-1285 Extending Medium Temperature R-502 Compressors and Condensing Units 4-1287 Copeland Discus Demand Cooling 4 Note : The LG Scroll Thermal Protector is a thermal switch that senses the temperature of the scroll mechanism and opens on rise of temperature to prevent damage to the compressor All compressors are equipped with Copeland compressor electronics technology and offer the possibility to diagnose system-related problems faster or even before they occur. Get step-by-step instructions and expert tips for a successful wiring process. Support for our Copeland™ products is just a click away. Our compressor cross reference provides a comprehensive product information in the industry, making it easier to get the information you need. Copeland Stream Copeland Scroll compressors range from 1. 6 – Section 1. Even the most Copeland Discus compressors have been the unquestioned robust industry leading compressors, such as Discus, can fail leader in commercial refrigeration for over 30 years. Our award-winning Copeland ScrollTM technology is optimised for 13+ SEER applications and continues to set the pace for better comfort and energy efficiency everywhere. About these guidelines The purpose of these application guidelines is to provide guidance in the application of Copeland ScrollTM compressors in users’ systems. User guide This web-based tool gives you access to thousands of spare parts and drawings for various semi-hermetic compressors popular in Asia. The broadest line of fractional condensing units for reach-in cases, food prep tables and under-counter coolers coupled with the Copeland brand name makes this conversion a no-brainer. Important Safety Information Those involved in the design, manufacture, and installation of a system, system purchasers, and service personnel may need to be aware of hazards and precautions discussed in this section and throughout this document. This guide covers common issues that may arise during setup and installation. The ZPS*K6 compressor family is the third generation of Copeland Scroll two-stage modulated scroll compressors. Copeland Discus ™ ™ COMPRESSOR REPLACEMENT GUIDE fCopeland™ Discus™ compressors deliver Discus compressors best in class performance End users want cold and they want it reliably. 5 MFD) with 5 MFD fan capacitor) Copeland products sold by Copeland Authorized wholesalers: All products—12 months from date of sale by the wholesaler. Copeland scroll compressors are designed for use with refrigerant and testing with nitrogen may result in a situation where the compressor does not develop a pressure differential (no pump condition). Introduction Copeland Scroll refrigeration compressors have several inherent design differences from Copeland Discus semi-hermetic compressors. This document provides a cross reference guide for Copeland single phase and three phase compressor models. Every product is engineered and tested for reliable, trouble-free operation. It is the most efficient and durable compressor Emerson Climate Technologies has ever developed for air-conditioning and refrigeration. Introduction The Copeland ScrollTM refrigeration compressor product offering has developed the K5 compressor for the 8 to 15 HP size range. Hands-on system training tailored to meet your needs Programmable to trigger specific installation, operations, and maintenance issues Complete working system includes critical components such as compressor, motor, valves, sensors, and controls 3 DWM Copeland Semi-Hermetic Discus Models Capacity Control All Discus model compressors can be equipped with capacity control. 22 max R Molded Plug Mounting holes Straight Pin Connect Configuration Guide PART NUMBERS Part Name Description CRK6 CR47KQ Contactors, which include SureSwitch relay and CoreSense Protection module, provide critical compressor protection against mechanical contactor failure. Compressor packs are available in 3,4 & 5 compressors options with maximum capacity of 200 HP for low temperature and 250 HP for medium temperature applications. A DISCUS III SERVICE REPLACEMENT MAY BE AVAILABLE IN PLACE OF A DISCUS II (PLUS KITS). Regardless of the serial number on the Copeland compressor, the compressor warranty start date begins on the Support for all Brands Copeland™ Mobile Application Product Information Tools Support Product Information Tools CO2 Booster tool Copeland Select Software (Compressors & Controls) Mobile Apps Resources Support Resources Copeland Spare Parts Catalogue Documentation Refrigerant Charge Calculator Where to Buy 2 Product description 2. They are intended to answer the questions raised while designing, assembling and operating a system with these products. Jun 6, 2025 · How do you balance oil levels within your compressor? We explain how to do this and how to identify the type of oil and how much oil is going into the compressor. It is characterized by a design operating pressure of 1740 psig (120 bar). Mar 24, 2025 · In the event that a compressor needs to be replaced or upgraded, understanding the numbers on the original Copeland compressor allows for a seamless transition. These Replacement Guidelines contain general and technical information for the replacement of the phased-out compressors ZP23K3E to ZP54K3E, ZP61KCE and ZR61KCE with compressors ZP24K5E to ZP54K5E, ZP61K5E and ZR61KSE – see comprehensive list of compressors in Table 1. The Application Engineering Knowledge Center is a tool designed to provide users that have technical HVACR questions with technical answers. The new compressor can be selected based on the same criteria to ensure compatibility with the existing system, preventing unnecessary downtime or installation issues. Pg. Other available information includes: A/C Compressor Product Guide (2008ECT-113) ZRK5 Product Brochure (2009ECT-98) The RCD compressors were matched to the competitive compressor based on general compressor parameters (horsepower, cfm, drive, and mechanical similarities, etc. ZP16 to ZP44K3E and ZP14 to ZP61K5E R-410A 1. Follow good wiring practices and all applicable codes and standards. The document is a cross reference guide for Copeland compressor models. Copeland ZRK5 Service Compressor Protection kit Run capacitor (Rated for compressor Capacitor clamps & sheet metal screws Filter drier (Bi-flow) Fan capacitor contactor Fan capacitor (7. The BOM (Bill of Material) indication is part of the nomenclature. AC Compressor Product Guide NOMENCLATURE • A/C SCROLL MODELS Compressor Family Series Either a number or a letter established for each product model. The Copeland Scroll variable speed compressor will be referred to throughout this bulletin as the 'variable speed scroll' or the 'compressor. Troubleshooting Guide – Not Starting/Running Compressor not running Allow time for compressor protector to reset 1 Check voltage at compressor terminals About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland scroll compressors in users’ systems. It is important to ensure that Copeland scroll variable speed compressors and motor control drives for residential applications Discover how Copeland’s latest scroll variable speed technology delivers breakthrough efficiency, enhanced comfort, and proven reliability—helping homeowners save up to 40% on energy costs. As your Compressor Warehouse, we are confident that this tool will help you search through the large number of compressors available to you; to zero in on the right selection almost instantaneously! This tool will save Stream series 4 and 6 cylinder compressors provide best-in-class performance, thereby significantly reducing cost of operation and environmental impact compared to competing products. • 10% plus energy efficient Copeland’s fractional horse power compressors are known in India, for more than four decades, for their wide range, • Compact shape ease of application, efficiency, reliability and excellent after-sales service—including “repair services” even beyond • Dual frequency- motor capability We would like to show you a description here but the site won’t allow us. OEMs integrating the compressor into a system should ensure that their own employees follow this bulletin and provide any necessary safety CR Service Compressor Kit Guide The “Bill of Material” chart explains the current service kit options. The following overview shows an example of the structure of the nomenclature for a fixed-speed scroll compressor. Copeland ScrewTM Compressors Replacement Parts Guide Model Families: SCH, SCA, SHL, SHM, SDL, SDM Figure 1 SCH2 Series Compressors SCA2 Series Compressors AC Compressor Product Guide NOMENCLATURE • A/C SCROLL MODELS Compressor Family Series Either a number or a letter established for each product model. Nov 3, 2019 · In addition to providing a conveniently organized wiring diagram, the Copeland Scroll Compressor also includes a helpful troubleshooting guide. The semi-hermetic reciprocating compressor family consists of different ranges: • Two-stage manifold self contained on compressors • Safe, efficient performance down to ultra-low temperatures • Two to one displacement ratio • Desuperheating expansion valve provides safe motor cooling at high compression ratios Copeland recommends installation parallel to the crankshaft, as close to the compressor as possible. Combin- or not function About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland Stream 4M* & 6M* semi-hermetic compressors in users’ systems. Additional information Other available information includes: A/C Compressor Product Guide (2008ECT-113) ZRK5 Product Brochure (2009ECT-98) Suction Discharge 7/8” to 1-1/4”-12 The Copeland Mobile smartphone app provides on-the-go access to Emerson Climate Technologies Online Product Information (OPI) database for Copeland compressor specifi cations. When the compressor is operated using capacity control the application range changes. HVACRinfo Provides Free Links to Copeland Scroll Troubleshooting The CF model is engineered for optimium energy efficiency and reliability for low temperature refrigeration applications. These kits are defined by the last digit of the compressor nomenclature’s Bill of Material (BOM). With advanced protection and diagnostics features for system reliabilty, reduced service costs and increased equipment uptime, Stream series is built to last in today’s modern changing world. xlsx Copeland Discus Compressor replacement guide Copeland Discus compressors deliver best in class performance Copeland Discus compressors have been the unquestioned leader in commercial refrigeration for over 30 years. Compressors ZR94K* to ZR144K* and ZP90K* to ZP137K* are code TF*. Get the help and information you need by following our support pages linked here. Learn how to wire a Copeland compressor in a single-phase system with this helpful diagram. The guide includes model numbers, reference codes, and voltage information to help match the right replacement compressor. Hands-on system training tailored to meet your needs Programmable to trigger specific installation, operations, and maintenance issues Complete working system includes critical components such as compressor, motor, valves, sensors, and controls 1 Scroll nomenclature The scroll nomenclature, as given on the nameplate of the compressor, contains information such as compressor model family, application, capacity and other specifications. The scope of this bulletin will cover the application parameters unique to the ZB*K5E and ZF*K5E refrigeration scrolls with CoreSenseTM technology. From standard rooftops, splits and chillers to specialty systems like pool heaters Copeland® CR Service Compressor Specification Chart Copeland CRK6 service compressor are offered in an -875 Bill-of-Material option, such as CR32K6-PFV-875, that includes the compressor with a 42 inch molded plug wiring harness, mounting parts, fi tting kit, crank case heater and installation instructions. Troubleshooting Guide – Starts/Runs Compressor starts –immediately trips on protector Compressor starts – short cycle Compressor starts – runs continuously Allow time for compressor protector to reset Protector Which control is short cycling? Jun 6, 2025 · To assist service technicians out in the field, our team has created a start-up and troubleshooting system checklist. Copeland compressors should not be operated at suction pressures in excess of the published limits on compressor specification sheets without approval of the Copeland Application Engineering Department. Copeland™ Service CR Compressor Cross Reference Guide fConfiguration Details Crank Case Heater Rectangular Fence Square Fence Mounting Location Screw Down Terminals Flag Terminals C Suction Fitting S Discharge Fitting 2. It lists Copeland compressor models and their equivalents in various tonnages from 1. ). Find capacity, HP/manufacturing, refrigerants and application information for Copeland large semi-hermetic compressors. 5 to 5 tons. In the event that a compressor needs replacement it is vital to diagnose and rectify the system fault which caused the problem in order to avoid the need for further replacements. 11 – LMO and LPA parameter added to Table 4. We share how this document can be used as a baseline or troubleshooting tool. Understand the connections and ensure proper installation for optimal performance and safety. Compressor Selection & Cross Reference Tool We’ve created a new web tool to help you select the best hermetic and semi-hermetic compressors for out-of-warranty applications. Copeland scroll compressors set industry standards for high reliability and outstanding performance for water heating, making them the preferred choice for hotels, restaurants, and hospitals. The ZPS*KC two-stage modulated Copeland ScrollTM compressors are ideally suited for commercial and light commercial applications where a capacity stage reduction and part-load efficiency are desired. Combining world class eficiency and reliability, Discus is the compressor of choice to meet your refrigeration needs. 1 Common information about CopelandTM semi-hermetic compressors This manual covers all Copeland semi-hermetic compressors. Copeland Scroll ZPK5 service compressors are offered in an 800 bill-of-material option, such as ZP25K5E-PFV-800 that includes the compressor with a 42 inch molded plug wiring harness, mounting parts and installation instructions. Since the reciprocating compressor is a positive displacement pump, it is suitable for small displacement volumes, and is quite Top 50 Compressor Cross Reference. Know the applica-tion, electrical requirements, mounting and physical limitations before recommending a ser-vice replacement. IN SITUATIONS WHERE THE END APPLICATION HAS FIT CONSTRAINTS, OR IF YOU HAVE A SERVICE TECHNICIAN DEMANDING A DISCUS III SERVICE REPLACEMENT COMPRESSOR. This step-by-step guide will help you understand the process and ensure a correct installation. This includes Copeland compressors sold as a component of another piece of equipment (for example, an outdoor condensing unit manufactured by another company). Introduction The CR__KQ, CR__K6, CR_5 and CR__K7 Copeland® hermetic compressors include a wide range of capacities, electrical options, and features. With options to print and e-mail results, finding spare parts has never been this simple! Quick installation guide The Copeland Compressor Electronics module (previously Next Generation CoreSense) is located in the Stream compressor terminal box. It is prewired to the oil pressure sensor (for compressors with an oil pump), the motor thermistor chain (PTC), the discharge temperature sensor and the current sensor. Some other scroll The Copeland line of 4 cylinder CO2 compressors is the ideal solution for R-744 transcritical booster systems. This course takes a logical approach to diagnosing ‘system issues’ and putting long lasting remedies in place. Its optimized design perfectly fits frozen food application requirements while its scroll compliance Learn how to wire a Copeland single-phase compressor for efficient operation and cooling in your HVAC system. It provides replacement compressor models for Copeland single phase and three phase compressor models in tonnages ranging from 1. 5 to 5 Ton Copeland ScrollTM Compressors TABLE OF CONTENTS KCU Copeland scroll compressor range with R290 is the ideal choice for self-contained medium-temperature applications. Typical model numbers are CR18KQ-TF5 and CR31K7-PFV. ARJ84C1-IAA* 0058-35 0036-08 0166-38 0001-80 0605-01 C100-06 C001-00 ARJ84C2(E)-IAA* 0058-35 0036-08 0166-38 0001-80 0605-01 C100-06 C001-00 ARJ84C2(E)-IAV* 0061-27 0036-03 0172-02 0102-04 0604-11 0604-11 C001-00 ART51C1(E)-IAA* 0053-35 0038-04 0171-04 C411-80 0603-02 C100-19 C001-00 ART51C1(E)-IAG* 0053-36 0038-05 0171-00 C411-58 0603-06 N/A C001-00 ART51C1(E)-IAV* 0061-13 0008-65 0171-02 INTRODUCTION This bulletin provides instructions on how to apply a Copeland ScrollTM variable speed compressor in a safe and reliable manner. (Reference AE4-1311 for ZPS*K4 and ZPS*K5 for previous generation application requirements and recommendations). Copeland Scroll ZRK5 compressors are offered in an -800 bill-of-material option, such as ZR25K5-PFV-800, that includes the compressor with a 42 inch molded plug wiring harness, mounting parts and installation instructions. Access tools, training, information and support to help make job easier. Other available information includes : A/C Compressor Product Guide (2008ECT-113) ZPK5 Product Brochure (2004ECT-182 R5) The homeowner who makes the significant decision to replace their compressor should feel secure that their system components are equally reliable. QUICK START GUIDE This guide is a supplement to the application manual supplied with the drive. ately, part numbers for reference only. 4 Compressor Shutdown added. Aug 28, 2024 · Copeland compressors for transcritical CO₂ refrigeration The Copeland line of 4 cylinder CO2 compressors is the ideal solution for R-744 transcritical booster systems. Copeland brand compressors and condensing units match Tecumseh with the similar footprints, applications and capacities. It lists the manufacturer, model, voltage, and other specifications for replacement compressor options from manufacturers like Bristol, Tecumseh, Carlyle, and Danfoss. 21 – Figure 14 (Measuring Suction Pressure Transducer Voltage) modified. Jun 25, 2021 · Copeland hermetic compressors for medium-temperature refrigeration applications provide cost-effective solutions to systems requiring a wide range of evaporating capability. 1. This bulletin describes the operating characteristics, design features, and application requirements for these models. Students will learn best practices, preventative maintenance tips and ways to maximize the system to save energy; saving your Mar 23, 2025 · Conclusion Copeland compressors are a reliable, efficient, and versatile choice for various air conditioning and refrigeration applications. Optimized for the commercial air conditioning market, our products offer high efficiency levels for full load and part load conditions – take your pick. Compressor and System Troubleshooting As a service technician, you may often encounter issues that are detrimental to the operations of your customer. Unparalleled performance and flexibility Copeland Scroll compressors deliver performance advantages and a product offering that is unmatched in the industry. Get a step-by-step guide and troubleshooting tips. White-Rodgers Flow Controls Service Parts Access product information with our powerful cross reference for OEM, competitive or White-Rodgers products. Copeland™ Discus and Semi-Hermetic Compressors are perfect for systems requiring full temperature ranges, including evaporating conditions to -40˚F. It includes all Shenyang-made compressors, Fusion compressors, Stream compressors, US legacy and Discus II compressors. 1 Compressor Replacement The following is intended to assist the service engineer to ensure the correct method for fitting of a new scroll compressor where replacement is necessary. The series has a wide application envelope that can operate from -40°C to +7°C evaporating temperature. Consequently, the replacement of the CoreSense Diagnostics module with the Copeland Compressor Electronics module will lead to some cabling ZFKQ Copeland ScrollTM Compressor for Refrigeration Applications Emerson developed the ZFKQ range of Copeland ScrollTM compressors to provide the best performance in low temperatures. 2 Product description 2. By understanding the different types of compressors available and considering factors such as performance, cost, and support, you can select the perfect Copeland compressor for your needs. With compressors built in both vertical and horizontal versions and capable of digital modulation, Emerson has expanded the capability of scroll technology to new heights. Each kit comes stocked with high quality components including capacitors, a filter drier and a CoreSenseTM The centre letter of the motor code in the nomenclature of a Copeland ScrollTM compressor indicates which kind of motor protection device is used. Improper wiring can cause bodily harm and damage the equipment. Copeland scroll variable speed compressors and motor control drives for residential applications Discover how Copeland’s latest scroll variable speed technology delivers breakthrough efficiency, enhanced comfort, and proven reliability—helping homeowners save up to 40% on energy costs. The “Bill of Material” chart located on the right side of the page, explains the current service kit options. For additional information, please refer to the Online Product Commercial CO₂ refrigeration systems guide for subcritical and transcritical CO₂ applications The sector has been in the environmental spotlight in recent years, especially as leakage studies have revealed the true effects of HFC emissions in centralized systems. Introduction Copeland multi compressor pack comes with state of art semi-hermetic stream compressors equipped with discus valve technology and CoreSense diagnostics. Air conditioning compressors The trusted CopelandTM compressors have been at the heart of air conditioning systems for almost 100 years. These compressors are also suitable for refrigeration chiller and small cascade systems. The starting torque of the motor will tend to rock the compressor from side to side when starting, and mounting parallel to the crankshaft will allow the absorber to easily adjust to the movement. 5 to 60 hp and are designed to work with all the main refrigerants, including CO 2. RECIPROCATING COMPRESSORS The design of the reciprocating compressor is somewhat similar to a modern automotive engine, with a piston driven from a crankshaft making alternate suction and compression strokes in a cylinder equipped with suction and discharge valves. About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland scroll compressors and motor control drives in users’ systems. This tool is tailored for OEMs, wholesalers, contractors, and end users and has a wide variety of information pertaining to products, applications, general HVACR knowledge and industry events. Scroll compressor Troubleshooting Chart. 1 Common information about Copeland Scroll compressors The Scroll compressor has been under development at Emerson Climate Technologies since 1979. Copeland About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland scroll compressors in users’ systems. The Copeland warranty does not extend to external electrical components furnished by others, and the failure of such components resulting in compressor failure, will void the compressor warranty. These differences require different considerations for oil management when using Copeland Scroll refrigeration compressors in parallel rack applications. 21-22 – Causes added on Troubleshooting Guide Pg. The Copeland YS scroll compressor represents the latest innovation in scroll technology for refrigeration equipment from 1-4 HP (9k-30k BTU/hr at medium temperature ARI). Emerson now offers a complete R-410A tune-up and inspection kit that is convenient for use when replacing a ZPK5 compressor in the field. 1 Location The Copeland Compressor Electronics (formerly Next Generation CoreSense) module is located in the terminal box of the Stream compressor, whereas the CoreSense Diagnostics module was located outside the terminal box, next to the oil pump. Learn how to wire a single phase Copeland compressor with the help of a detailed wiring diagram. CONTACT CUSTOMER SERVICE AT 866-298-2482 AND REQUEST PRICE AND AVAILABILITY ON A -800 BOM FOR THIS DISCUS III. (Premium Service K ARJ84C1-IAA* 0058-35 0036-08 0166-38 0001-80 0605-01 C100-06 C001-00 ARJ84C2(E)-IAA* 0058-35 0036-08 0166-38 0001-80 0605-01 C100-06 C001-00 ARJ84C2(E)-IAV* 0061-27 0036-03 0172-02 0102-04 0604-11 0604-11 C001-00 ART51C1(E)-IAA* 0053-35 0038-04 0171-04 C411-80 0603-02 C100-19 C001-00 ART51C1(E)-IAG* 0053-36 0038-05 0171-00 C411-58 0603-06 N/A C001-00 ART51C1(E)-IAV* 0061-13 0008-65 0171-02 Learn how to wire a Copeland scroll compressor and understand the diagram to correctly connect the different electrical components. isyjv hzmu otfger ojidu hsdxa wknjh nup oxu crj qsr